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Mini Fiber Optic Cable Blowing Machine

Mini Fiber Optic Cable Blowing Machine

KOSMAK  MACHINE INDUSTRY LTD. CO. is the exclusive authorized producer and vendor of fibre optic cable blowing machine (FOK) in Turkey.

KÖSMAK Co. has patent (NO:TR 2007 01074 Y) for special FOK design.

All subcontractors of TURK TELECOM,TURKCELL and VODAFONE  uses FOK in TURKEY.

We improve our FOK with feedbacks from FOK users.

We make it more useful for our customers SINCE 1999.

We sell FOK out of TURKEY; Holland,Syria, Iraq, Romain, Bulgaria,Kazakhistan and Libya.

More less 3000 km fibre optic cable blowing machine installed with our FOK in last project named TELLCOM in Turkey.

We want to share our FOK with the whole world.

  • Controll by technician.
  • Duct Diameter =10 mm to 40 mm.
  • Cable diameter = 5 mm to 12 mm.
  • Needed air= Minimum 15 bar – 1 metercup / minute.
  • Dimensions= 44cm*36 cm*59 cm
  • Weight =50 kg
  • Cable installing velocity =0-30-50 meter / minute
  • Direction =Forward and backward
  • Mechanical cable meter indicator
  • Cable pusher belt can change easily.
  • One air inlet from compressor with quick connection
  • Quick connection part is giving with machine.
  • Machine stops automaticly before breaking cable.
  • One box air lubriction oil is giving with machine.
  • Hand tools giving with machine with soft bag.
  • Low noisy level.
  • Single technician
  • Valve to get out presurrized air
  • Stainless steel protection guard
  • Belt with high grip cable profile
  • Festo marked air lubrication system.
  • Mindman marked valve.
  • Cable aligning parts can change easily.
  • Up and down movement of cable pusher belts controlls mechanically.
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HYDRAULIC CABLE & TUBE Cable Blowing Machine

GENERAL DESCRIPTION;

  • HIDROFOK is designed to blow cable and tubes in ducts.
  • You need to change palette group and some parts to modify machine from tube blowing to cable blowing or reverse.
  • HIDROFOKis working with hydraulic power unit because motors on HIDROFOK are working with compressed hydraulic oil.
  • You can use KOSMAK’s hydraulic power unit with HIDROFOK.
  • Hydraulic motors are making this machine powerfull then FOK design also in HIDROFOK all air is sending in duct so that Cable blowing machine  with HIDROFOK is easier then blowing with FOK(in FOK machine some of the air is using in air motors).By the power of HIDROFOK you can blow bigger diameter cables and lot’s of tubes together.
  • There are some disadvantages of HIDROFOK by the side of Fok design.This machine is using with hydraulic power unit (only compressor is enough in FOK machine),heavier then FOK and bigger then FOK.

Fibre Optic Cable Diameters;

You need to change palette group  and some parts to change machines cable  diameter range.

1) Diameter  9mm-14mm                     2) Diameter 14mm-20mm                     3) Diameter  20mm-25mm

Tube Diameters and Quantity;

You need to give us information about diameter of tubes and quantity of tubes that you want to blow in one time.There are some examples at below.

1) Tube Dia.=12mm / Quantity=4                   2) Tube Dia.=6mm / Quantity=7

Duct Diameters;

In standart HIDROFOK machine duct diameter is 50mm.We are producing tools for different duct diameters which is ordered from users.

TECHNICAL PROPERTIES

HIDROFOK                                                                               : Hydraulic Fibre Optical Cable blowing machine 

CONTROL                                                                                      : By technician

NEEDED AIR                                                                                  : 12 bar 10 m³/min.(minimum)

HYDRAULIC MOTORS                                                                 : Double effective, 57 newton meter (2 pieces)

NEEDED OİL FOR MOTORS                                                         : 20 liter/min.

CABLE and TUBE BLOWING VELOCITY                                   :15 meter / minute

DIMENSIONS (width x length x height)                                         :125cm*94cm*78cm (hıdrofok and hıdraulic power  unit together)

WEIGHT OF MACHINE                                                                 : 155kg (hıdrofok and hıdraulic power  unit  together)

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Cable Blowing Machine Mechanical Indicator

There are some little differences of this machine from FOK machine.This machine has extra specifications form Cable Blowing Machine;

FOK machine has one air inlet. FOK machine is dividing air into two parts ,some of the air is going to the machine (air motors), some of it is going to the duct.

This machine has three inlet , two of them is for air , one of them is for water.Part A is for water. Part B,C is for air.The air from part B is going to the duct.The air from part c is going from machine (air motors).Part A is for water inlet.You can give water to the duct from there to reduce friction between duct and cable.Water pump is useful in this job also air is bringing water in duct.By using this you can blow much more meters cable in one time.

Dimensions =370 * 680 * 400

Weight = 55 kg

This machine has mechanical indicator.You can see the blowed cable by mechanical indicator.

Quick connection for water and air is giving with machine.

 

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Fiber optic cable blowing machine

Fiber optic cable blowing machine

PRE INSTALLED DUCT DIAMETERS;

Our standard FOK cable blowing machine production is for 40 mm duct dia. We can produce regulating parts for various diametres.These parts can be used for less diametres. For higher duct diametres exit box duct diameter must be lathed for your duct diameter.

You will need different regulating parts for different diametres. You must inform your duct diameter with your order. (Our price doesn’t include regulating parts’ prices)

     FIBRE OPTIC CABLE DIAMETER;

We have two types of machines for cable diameters.These standard cable diameter ranges  are noted below.You must inform your cable diameter and diameter range with your order.We can send you spare parts for your various cable diameters(pallette etc.).(Our machine’s price doesn’t include these extra spare parts.)

NOTE: This enumeration (see below) is just for classify. That we can produce our machine for different cable diametres.

  1. A) Diameter 9-13                       4) Diameter 14-18

 

 

TECHNICAL PROPERTIES

FOK                                                                               : Fibre Optical Cable blowing machine

CONTROL                                                                                      : By technician

NEEDED AIR                                                                                  : 10.5 bar 12 m³/min.(duct 40 hdp)

AIR ENGINE                                                                                   : Double effective, 740 watt (2 pieces)

NEEDED AIR FOR ENGINES                                                       : 6 Bar-1.6m³/min.

CABLE İNSTALLİNG  VELOCITY                                              : 0, 30, 50m/min.

LAY DOWN POWER                                                                     : 80~85 Kg.

DIMENSIONS (width x length x height)                                         : 365mm x 330mm x 540mm

WEIGHT OF MACHINE                                                                 : 46kg

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Kosmak’s History On Cable Blowing Machine

KOSMAK’S HISTORY ON CABLE BLOWING MACHINE

Kösmak machine is producing fiber optic cable blowing machines since 1999, firstly started to interest this machines by the request from a big fiber optic cable producer company in Turkey. This fiber optic cable producer company has bought a fiber optic cable blowing machine from a company from abroad.It can be Europa or any other place we do not know exactly,  but this fiber optic cable  producer company did not like this machine and this factory wants from ‘’Kösmak machine’’ to make more efficiently machine. Firstly the problem of this machine is the the material of  the pallets  (Note=pallets are using to push  the fiber optic cable  forward) The material of  the pallets was  iron on the machine  which has comen  from abroad. This iron pallets was making difficulties while cable blowing .When the cable can not go easily in duct  ,this iron belts was taking out the armor on the fiber optic  cable easily because of that fiber optic cable is damaging and needs to take out fiber from duct. Kösmak has changed this iron pallettes to the rubber coated pallettes. This rubber is very special to not to make any harmful while the cable blowing into the duct , after making this rubber coated pallettes to the fiber optic cable blowing machine ,which has comen from abroad ,This fiber optic cable producer company want Kösmak to make a new machine.This company did not want Kösmak to make the same one .They wanted Kösmak to make some new things and some differences which was not in the machine which has comen from abroad. Kösmak made one fiber blowing machine to this fiber optic cable producer company. Kösmak makes new machine with feedback from this company and used on his own design on this first machine,  of course  there are some  mistakes on this machine, but user’s likes this machine because this machine is more powerful on combating hard  land conditions on areas.

After this new machine is using in the area for years ,TURKISH TELECOM COMPANY likes our cable blowing machine. This company is the government’s company and they were  making tenders  giving jobs about fiber optic cable all over Turkey. They put as a rule on this tenders that user’s must use Kösmak’s cable blowing machine in all projects not need to buy a cable blowing machine abroad.After this rule our machine is known all over Turkey and all user’s started to use our blowing machines.All fiber in Turkey is blown with Kösmak’s cable blowing machines. Kösmak machine makes developments on cable blowing machine with feedback from lots of user’s. Kösmak’s FOK  machine and knowledge about cable blowing technology is emerged like that as this knowledge Kösmak makes different cable blowing machines for different cables and ducts. Also we make some tools using in cable blowing technology. Kösmak started to cable blowing machines all over the World since 2009. Kösmak sold more than one thousand cable blowing machines and tools all over the World.

 

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Global Cable Blowing Machine

A cable blowing machine (also known as a fiber blowing machine) is a machine designed to fit fiber optic cables into telecommunication ducts and microducts with the use of compressed air or water.

According to this study, over the next five years the Cable Blowing Machine market will register a xx% KOSMAK in terms of revenue, the global market size will reach US$ xx million by 2023, from US$ xx million in 2017. In particular, this report presents the global market share (sales and revenue) of key companies in Cable Blowing Machine business, shared in Chapter 3.

This report presents a comprehensive overview, market shares, and growth opportunities of Cable Blowing Machine market by product type, application, key manufacturers and key regions and countries.

This study considers the Cable Blowing Machine value and volume generated from the sales of the following segments:

Segmentation by product type: breakdown data from 2013 to 2018, in Section 2.3; and forecast to 2023 in section 11.7.

Hydraulically powered

Pneumatically powered

Segmentation by application: breakdown data from 2013 to 2018, in Section 2.4; and forecast to 2023 in section 11.8.

Fiber Installation

Fiber Repair

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Cable Blowing Machine 1

The cable blowing machine, consisting of an air chamber box and a cable slide, was developed to provide an effective and safer method for the installation of fiber optic cables. The system installs fiber optic cables from 6 mm to 32 mm in total at a speed of 90 m / min in pre-installed channels. The system uses compressed air to install the cable that is controlled and supported by the belt drive system.
The cable is powered by compressed air, which is fed into the duct via the air chamber box, while the hydraulically driven belt drive system controls the cable blowing machine. The hydraulic unit Honda GX270 supplies electricity.

Manufactured in a high quality aluminum air chamber, a duct sleeve assembly, a feed sleeve assembly, a sealing sleeve assembly and a duct clamp header assembly.

CABLE FEEDER WITH BEARING HOUSING

Made of cast aluminum
Hydraulically driven.
The screw rod assembly is raised and split to allow a cable between the drive belt assembly.
Driving belts are made of special rubber.
The belt tension can be adjusted by adjustable chain bolts on the side of the device.
Ball valve installed as standard

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Cable Blowing Machine Kosmak

The cable blowing machine “Kosmak”, consisting of air box and pusher, was developed to offer an effective and safe method for the installation of microtubes. The system works on the principle of viscosity resistance using compressed air to install the pipes, which are controlled and supported by a belt system.
The tubes are driven with compressed air, which is fed into the channel according to a Venturi principle, while the hydraulically driven belt drive system controls the microtubes. The electronic monitoring system enables speed and distance to be read, protects against channel blockages and has an emergency stop device.
The system is mounted on a robust, height-adjustable tubular steel trolley with corrosion-protected wheels. This allows the device to be rolled around on site. The cable blowing machine system can also be removed from the cart. The petrol-powered power supply unit supplies electricity. The device is CE certified.

Main features

Combined display of length and speed
Hydraulic pressure / air pressure display
Different combinations of tube configurations with interchangeable collets
Adjustable pressure and speed
Auto-stop function with built-in air stone
Single operation
Digital display cable blowing machine and of speed and length
Adjustable chain drive tensioner
Liftable chains for easy tube insertion
System pressure relief valve
Low maintenance
Low noise level
Specifications

Microtube diameter 7/10/12 mm
Pipe size (outside diameter) 25 – 63 mm
Laying speed (adjustable) 0 – 60 m / min
Max. Air pressure 12 – 15 bar
Dimensions: 905 x 495 x 1295 mm (L x W x H)
Weight 103 kg
scope of delivery

Microtube blowing machine “Tornado”
Hydraulic unit with 2x7m hoses
1 unit – tube bundle kit
1 set of collets
1 set of collets

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Ofc Blowing Machine

PRE INSTALLED DUCT DIAMETERS;
Our standard  Ofc Blowing Machine production is for 40 mm duct dia. We can produce regulating parts for various diametres.These parts can be used for
less diametres. For higher duct diametres exit box duct diameter must be lathed for your duct diameter.
You will need different regulating parts for different diametres. You must inform your duct diameter with your order. (Our price
doesn’t include regulating parts’ prices)

Ofc Blowing Machine Diameter;
We have four types of machines for cable diameters.These standard cable diameter ranges are noted below.You must inform your
cable diameter and diameter range with your order.We can send you spare parts for your various cable diameters(pallette etc.).(Our
machine’s price doesn’t include these extra spare parts.)
NOTE: This enumeration (see below) is just for classify. That we can produce our machine for different cable diametres.
1) Diameter 9-14 2) Diameter 14-20

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Cable Blowing Machine SAFETY INSTRUCTIONS

CABLE BLOWİNG SAFETY INSTRUCTIONS

The Fiber Optical Cable Blowing Machine is a pneumatic device, using pressurized air to project cable at high velocities.

This equipment must only be used by authorized personnel who have been suitably trained and competent to do so.

These instructions are to be made available to operators of this equipment at all times. Failure to observe these safety instructions could result in se-rious personal injury and or property damage

Please observe the following precautions when operating the Cable Blowing Machine:

1) Compressed air can cause flying debris. This could cause personal injury. Always wear

personal protective equipment.

2) Ensure no personnel are in the manhole at the far end of the cable run. Severe personal injury may result.

3) Never open the air chamber when pressurized.

4) Only authorized, fully trained personnel should operate the air compressor.

5) Read and understand the operation and maintenance manual supplied with this equipment. Keep it in a convenient place for future reference.

6) Keep children and untrained personnel away from this equipment while in operation.

7) Keep all guards and safety devices in place. Do not operate this equipment with guards removed or damaged.

8) Keep hands, feet and loose clothing away from moving parts, especially at cable entry points.

9) Check cable blowing machine before starting for worn or damaged parts. Check that all nuts and bolts are tight.

10) If machine is left unattended, ensure that unauthorized use is prevented.

11) Never leave the machine unattended while in used.

12) Consider the use of safety barriers, especially when used in public places.

13) Beware of hot surfaces, machine uses compressed air.

12) When operating machine always wear eye protection, hard hat, safety shoes and leather gloves, machine operates with compressed air at 175 psi (12 bar) .

13) Some component and assembly parts are in excess of 55 lbs. (25kg). When lifting care must be taken, ensure sufficient man power/lifting gear is available, to prevent personal injury and damage to the machine.

14) Prior to installation ensure the sub-duct route is connected properly.

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